Older methods for adding designs to garments involve pre-treatment, specific fabrics, or large print runs to be cost-effective, but direct-to-film printing is the modern and much more practical and efficient method.

Direct-to-film or DTF printing services don’t require a complex setup and they work on a wide range of materials. The prints are impressively durable too. They’re ideal for all industries requiring workwear, whether that’s a small business only needing a small amount of printed garments, or a larger company with a diverse and varied workforce all requiring kit.

It’s a good idea to understand how direct-to-film printing services work, so you can make informed decisions so here’s our direct-to-film printing guide to help.

Process Overview

DTF printing starts with a specialised film onto which designs are printed using pigment-based inks. This printed film is then coated with an adhesive powder that bonds the design to the fabric, which is then heat-cured to activate the adhesive. The design is then fused into the fabric via a heat press.

Unlike some other methods, DTF printing services produce smooth and vibrant results without stiff patches or thick layers of ink sitting on top of the fabric. The print also stretches with the garment and holds up well to washing, making it a solid choice for workwear and everyday clothing.

Material Compatibility

One of direct-to-film printing’s biggest advantages is its ability to work across a wide range of materials. Cotton, polyester, nylon, leather and fabric blends all take well to DTF transfers. This flexibility is a must in the modern age where many industries use a mix of fabrics in their workwear.

The less flexible direct-to-garment (DTG) printing method struggles with synthetics, while DTF handles both natural and synthetic fibres easily. It even works well with textured or water-resistant fabrics, which can be a little tricky for other printing methods. This makes it a versatile option for everything from high-visibility safety gear to branded uniforms and promotional apparel.

Advantages Over Traditional Methods

DTF printing services don’t require pre-treatment like older printing methods, and works on almost any fabric, while DTG requires cotton to work best. DTF is also cost-effective even for short runs, while screen printing is expensive and time-consuming for small orders.

Heat transfer vinyl (HTV) is another alternative, but often results in thick, plasticky designs that crack over time. A DTF print remains flexible and durable, even after repeated washing.

DTF Equipment and Set-Up

A basic direct-to-film printing set-up involves a DTF-compatible printer, special pigment-based inks, PET film, adhesive powder and a heat press. Once the design is printed and cured, the film is placed onto the fabric and pressed at high heat, fusing the design permanently. The final result is a smooth, flexible print that integrates well with the garment.

To find out more about our Direct-to-film services and how we can help your custom apparel needs, get in touch with our team today.

Image source: Canva